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All BMW Group automobile crops to be digitalised utilizing 3D laser scanning
By early 2023, the BMW Group may have a digital scan of each one among its automobile crops worldwide. On this means, the corporate says it’s systematically merging the actual and digital worlds and tapping into the large potential for extremely environment friendly planning of future plant buildings and manufacturing amenities.
Alongside knowledge science and synthetic intelligence, digital planning is described by BMW as a core aspect of digitalisation inside the strategic imaginative and prescient of BMW manufacturing: the BMW iFACTORY.
The purpose is to make planning and simulation of all processes and the whole manufacturing system one hundred pc digital. Virtualisation takes planning for all processes to a brand new degree, by enabling collaboration in actual time between completely different areas and throughout completely different time zones.
“This opens up completely new prospects for us to implement each intensive new planning and smaller-scale remodelling of current buildings in a extremely environment friendly, exact and versatile method,” says Michele Melchiorre, head of Manufacturing System, Planning, Software Store, Plant Development on the BMW Group.
“Manufacturing planning can combine the digital product into the digital manufacturing unit at an early stage. This reduces planning effort and capital expenditure and, on the identical time, ensures processes are extra environment friendly and extra secure throughout ramp-up,” he says.
For utterly new future manufacturing buildings, the BMW Group will depend on cooperation with NVIDIA and its Omniverse software program platform. “We’re getting into a brand new dimension of manufacturing unit planning,” says Melchiorre.
The digital twin means planners can conduct a digital walk-through of BMW Group crops at any time, from anyplace. They’ll additionally develop manufacturing techniques collectively within the simulated world, evaluate greatest practices and share info rapidly and simply inside the community. “This varieties the premise for planning and creating our new automobile plant in Debrecen in Hungary,” provides Melchiorre. “At present, round three years earlier than the collection launch, we’re already in a position to simulate core processes at our future plant nearly.”
The BMW Group is digitalising its current crops in cooperation with NavVis. The Munich startup is a supplier of know-how within the discipline of actuality seize and digital twins. Cellular 3D laser scanners might be used to create photorealistic panoramic pictures, ground plans and scatter plots for all BMW Group automobile crops, by early 2023, which might be correct right down to the final element, together with all constructing buildings, amenities and out of doors areas.
Since November 2020, round 4 million sq. metres of indoor house and 9 million sq. metres of out of doors house at BMW Group crops have been scanned utilizing transportable cellular scanning techniques and drone techniques. In consequence, digital twins are already obtainable for the US plant in Spartanburg, the primary plant in Munich and Plant Regensburg. Crops Dingolfing, Leipzig and Tiexi in China will even be captured by September of this yr. By spring of 2023, digital knowledge will even be obtainable for the BMW Group crops in Mexico, South Africa, the UK and Dadong, China. The NavVis IVION Enterprise platform will then create a digital picture of actuality – the Digital Twin – from these large knowledge volumes.
Round 15,000 BMW staff are already working with this knowledge, utilizing a cloud- and web-browser-based software program known as the BMW Manufacturing unit Viewer. With the assistance of this software program and with only a few clicks, current crops might be nearly inspected, particular factors in manufacturing discovered by way of factors of curiosity (POIs) and extremely exact measurements carried out.
The system additionally permits particular person sections of the 3D scans to be lower out and made obtainable to exterior suppliers. BMW says this protects effort and time throughout manufacturing planning, improves collaboration with inner and exterior interfaces and eliminates planning errors.
3D scanning know-how additionally permits each smaller and larger-scale remodelling tasks at BMW crops to be transferred rapidly and simply to the digital world, utilizing the so-called re-scan course of. The corporate is working on this space on creating its personal autonomous scanning robots to maintain the digital grasp knowledge present in the long run, with out requiring extra personnel effort. For this goal, the BMW Group is utilizing in-house options, such because the Sensible Transport Robotic (STR) developed by BMW Group subsidiary IDEALWORKS.